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100209: Aluminum Extrusion - Custom Shapes
Aluminum Extrusion - Custom Shapes

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Availability:: Usually Ships in 8 to 18 Weeks
Product Code: 100209

"Order" a Quote Here - No Charge; No Credit Card Required

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Extrusion Length*:

Surface Finish or Coating*:

Aluminum Alloy*:

My Drawing #*:

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Email: sales@produstrial.com
Upload: (click here)
Fax: (973) 300-5477
Mail: 5 Larkspur Lane, Fredon, NJ 07860 USA

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Hot aluminum extrusion is the pushing of a heated piece of metal, enclosed in a container, through a die. The main characteristics of hot extrusion are:

1. Since the metal is enclosed in a container, it is subjected to hydrostatic pressure which eliminates the possibility of fracture from tensile stresses.
2. The die is not a critical tool. It is relatively cheap and readily interchangeable, making the process adaptable to various shapes and small lot sizes.
3. Generally, the size of the shape to be extruded is limited to the diameter of the container.
4. Extrusions can be hollow as well as solid. The use of mandrels, bridge, and porthole dies permit the extruding of hollow shapes. Also the contours can be irregular and non-symmetrical.

The forming of simple and intricate cross sections into long lengths is a dominant factor in the use of hot extrusions. The innumerable mechanical, architectural, and other shapes produced by hot extrusion, such as shown in figure 52-1, might be economically impractical by any other method.
Shapes that cannot be rolled or shapes for which the demand would not justify rolls may be produced by extrusion. Heavy-walled tubing is well suited to hot extruding.
There are cases where only a few hundred pounds of a shape are required at intervals over a long period of time. The small quantity would make the cost of a mill change-over prohibitive. A large-quantity order would result in a slow-moving stock and require a large investment.[1]


Tooling and Sample Product This is a one-time charge for the custom tooling.  A few Free Sample Products are included in the price.   

Price each Based on part size, quantity and material.  Average labor costs range from $1 to $5 per hour.  Material costs are significantly less than market prices. 
Shipping Cost of shipping the product from the factory to your door. Most of our aluminum extrded products originate from Shanghai, China.
UPS Air Discounted rates apply. Each package must be less than 150 pounds (70 kg) and less than 108" long (270 cm). more details...
Fedex Air Discounted rates apply. Each package must be less than 150 pounds (70 kg) and less than 119" long (302cm).
+ Air plus Truck For shipments larger than UPS or Fedex restrictions. Quote upon request.
+ Ocean plus Truck Most economical, any weight or size. Minimum charge approximately $750. Best for heavy shipments that can wait the extra time. Extra increase in weight has smaller effect on cost.


 Metric Drawing  Approximately 1 - 5 days after receipt of your order and tooling payment, our engineers will create a metric drawing for your review.
Tooling and Free Sample Products  Approximately 30 to 45 days after metric drawing approval, tooling will be made and a few sample products will be sent to you at no charge for your inspection and approval. 
Free Online Part Review  Please carefully inspect the parts and compare them with your requirements.  The production run of your parts will be the same as the samples so please indicate any changes at this time.  The best way to indicate revisions is to annotate them on a digital picture.  You may do this yourself and email them to info@produstrial.com or we can upload pictures to our secure collaboration website for Free Online Part Review.  If major changes are necessary, a second sample will be provided at no charge.

Production Approximately 30 to 45 days after the sample is approved products will be completed.
Shipping Air UPS Approximately 1 to 5 days
Air Fedex Approximately 1 to 5 days
+ Air plus Truck 3 to 14 days. For shipments larger than UPS or Fedex Air.
+Ocean plus Truck Approximately 30 to 40 days


Money Saving Tips

Extrude round holes for fasteners The hole diameter can be the size of the tap drill. Just run a tap through for threads.

Keep it hollow Extrusions prices are based on weight.  The less weight, the lower the cost.
Get it in complete Combine our low cost machining, finishing, assembly and packaging service for a product that is boxed and ready for shipment.
Consolidate Shipments We will hold multiple orders and ship them together to save freight costs.    
Ship by Ocean plus truck + This is the most economical shipping method for large and / or heavy shipments. 
Design in Metric When combining our services for a finished product, metric fasteners, hardware, o-rings, etc are less expensive and more readily available in China. 

How to Receive a Quote

This product is custom manufactured to your specifications and cannot be ordered online. You may, however,use one of the following methods to receive a quote:

Request Online: Choose your options, add to cart and proceed to checkout. There is no charge for this service, therefore, no credit card is required. You will receive an automated e-mail confirming your "Order" for a quote.

E-mail a request for quote to sales@produstrial.com. If appropriate, attach a sketch, drawing or picture.
Below please find the formats we can open:

Autocad : *.dwg
PDF : *.pdf
Drawing Interchange Format : *.dxf
Word: *.doc
Tagged Image File Format: *.tiff
Bitmap: *.bmp
Microsoft XPS document: *.xps
JPEG : *.jpg

Upload to our secure server.
Fax a request for quote to (973) 300-5477. If appropriate, attach a sketch, drawing or picture.

Call (973) 300-1344 and an application engineer will assist you.

Mail Prints and requests to: Produstrial , 5 Larkspur Lane, Fredon, NJ 07860

1. References: Tool Engineers Handbook

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